Product Description
Leaf Chain
Leaf chains are known for their durability and high tensile strength. They are primarily used in lift device applications such as forklifts, lift trucks, and lift masts. These hard working chains handle the lifting and balancing of heavy loads with the use of sheaves instead of sprockets for guidance. One of the primary differences with leaf chain compared to roller chain is that it only consists of a series of stacked plates and pins, providing superior lifting strength.
Leaf Chains and Strength
Leaf chains are famous with engineers for their strength in materials handling, such as with forklifts, lift trucks, lift masts, straddle carriers, and other major works of civil engineering. Their long service life, high fatigue strength and maximum wear resistance make them the ideal solution for long-term projects that need to be both reliable and incredibly strong. The compact design of leaf chains allows them to fit well within a variety of systems. The key parts of a leaf chain include:
Link Plates: Close control of the plate dimensions allows for high fatigue strength and long service life.
Pins: The pins pass through the plates and are subject to shearing forces, while the plates articulate on the pins through rotation over the sheave.
Leaf Chain AL Series or Leaf Chain BL Series
The American National Standards Institute (ANSI) determines consensus standards for a wide range of products and processes in the U.S. that are also adopted worldwide. This regulatory body provides the chain industry with specifics around size and strength that govern the manufacture of different types of chains, including leaf chains and roller chains. While these standards do not often change, AL Series was removed from ANSI Standard in 1975. The newer edition of the standard is BL Series, which replaced the AL Series. AL and BL Series are dimensionally different. BL Series has a higher tensile strength than AL Series and is more commonly used today. However, older machinery may still use the AL Series of leaf chain, which is still offered by HangZhou Star Machine Technology Co., Ltd. in a variety of different sizes.
When you need a leaf chain to keep your project in balance, contact the experienced professionals at HangZhou Star Machine Technology Co., Ltd. If you’re not sure exactly what type or size of chain that you need, we have decades of experience working with customers to provide the ideal chain or sprocket to keep you moving. We have a full line of Leaf AL Series Chains as well as Leaf BL Series Chains.
| Chain No. |
Assembly |
Pitch A |
Pin Dia. D |
Plate | Overall Width | Maximum Allowable Load (lbs) |
Average Ultimate Strength (lbs) |
Average Weight Per Foot (lbs) Riveted |
||
| Height H |
Thickness T |
E | ||||||||
| AL Series | ||||||||||
| AL-1466 | 6X6 | 1 – 3/4 | 0.500 | 1.390 | 0.218 | 2.93 | 10,300 | 124,000 | 9.83 | |
Leaf chains are built of interlaced plates held together by rivet pins. They are built with the same high degree of precision as our roller chains. HKK Leaf chains are used for applications that require strong flexible linkage for transmitting motion or lift. Specially selected steel and unique heat treatment assures high strength and durability. The first number or numbers in leaf chains identifies the chain pitch, the last 2 numbers identify the chain’s lacing. New applications should use BL series leaf chains.
QUICK REFERENCE XIHU (WEST LAKE) DIS.
Leaf Chain is the most simple of steel chains, consisting only of link plates and pins. This chain generally has greater tensile strength than roller chains and runs over sheaves rather than sprockets. They are suitable for hanging, balancing or motion transmitting applications. Leaf chains are often used as counterweight chains for machine tools, elevator and oven doors, fork lift truck masts, spinning frames and similar lifting or balancing applications.
Plates are connected by pins and hold the tension loaded on the chain.
AL Type
Plate configuration and thickness are the same as ANSI G8 roller chain. Pin diameter is almost the same as ANSI G8 roller chain.
BL Type
BL Series leaf chains consist of link plates which are thicker and larger in contour than the AL Series link plates of the same pitch. The link plates have the same thickness as the link plates of the next larger pitch size in ANSI G8 roller chains. The pins have the same diameter as those of ANSI G8 roller chains of the next larger pitch.
For Applications That Required Strong Flexible Linkage | Ideal for Lifting Applications | Specially Selected Steel | Unique Heat Treatment Process
WHY CHOOSE US
1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CHINAMFG Marketing Network
7. Efficient After-Sale Service System
The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.
We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CHINAMFG range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.
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| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car, Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Baking Paint, Polishing |
| Structure: | Tooth Chain, Leaf Chain |
| Material: | 40mn, Alloy |
| Type: | Variable Speed Chain, Cranked Link Chain, Short Pitch Chain |
| Samples: |
US$ 10/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do leaf chains perform in dusty or dirty environments?
Leaf chains are designed to perform well in dusty or dirty environments, thanks to their robust construction and self-lubricating capabilities. In such conditions, chain components are exposed to various contaminants like dust, dirt, and debris, which can potentially affect the chain’s performance if not adequately addressed.
One of the key features that make leaf chains suitable for these environments is their simple yet durable design. With fewer moving parts and components, there are fewer areas for dirt and debris to accumulate, reducing the risk of chain jamming or clogging. The link plates of leaf chains are typically sealed to prevent contaminants from entering the pin and bushing joints, reducing wear and prolonging the chain’s life.
Leaf chains often incorporate self-lubricating properties, such as oil-impregnated sintered bushings or sealed pins, which help to maintain proper lubrication even in dusty conditions. This self-lubrication minimizes friction between the chain components, reducing wear and ensuring smooth operation, even in dirty environments.
However, it is essential to perform regular inspections and maintenance to keep the leaf chains in optimal condition. Cleaning the chains and removing any accumulated dirt or debris, along with proper lubrication, will help extend their service life and maintain their performance in dusty or dirty environments.
In summary, leaf chains are well-suited for use in dusty or dirty environments due to their simple and robust design, self-lubricating capabilities, and resistance to chain jamming or clogging. Proper maintenance is crucial to ensuring their reliable performance in such conditions.
Can leaf chains be used in loading dock equipment for material handling?
Yes, leaf chains can be used in loading dock equipment for material handling. Loading dock equipment, such as dock levelers and loading ramps, are essential for the efficient and safe loading and unloading of goods onto trucks or trailers.
Leaf chains are well-suited for these applications due to their high strength, durability, and ability to handle heavy loads. They are commonly used in scissor lift mechanisms, which are often integrated into loading dock equipment to provide adjustable height and smooth material transfer.
The advantages of using leaf chains in loading dock equipment include:
- High Load Capacity: Leaf chains are designed to handle heavy loads, making them ideal for supporting the weight of goods being transported on and off trucks.
- Reliability: In loading dock applications, reliability is crucial to ensure a smooth and efficient workflow. Leaf chains offer a dependable solution with minimal downtime.
- Shock Absorption: Loading dock equipment can experience dynamic forces and impacts during loading and unloading. Leaf chains have good shock absorption properties, reducing stress on the equipment and increasing its lifespan.
- Flexibility: Leaf chains can accommodate various configurations and are available in different sizes and specifications to fit different loading dock equipment designs.
- Easy Maintenance: Maintenance is simplified with leaf chains, allowing for quick inspection and replacement if needed, minimizing maintenance costs and downtime.
- Cost-Effective: Leaf chains provide a cost-effective solution for material handling in loading dock equipment, offering reliable performance at a reasonable price.
Overall, leaf chains are a practical and efficient choice for material handling in loading dock equipment. Their strength, reliability, shock absorption capabilities, flexibility, ease of maintenance, and cost-effectiveness make them well-suited for supporting the smooth and safe transfer of goods at loading docks.
editor by CX 2024-01-02